The Top 5 Advantages of Robotic Welding

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One of the main advancements that the welding industry has seen in recent years is that of robotic welding. This was a driving factor in the market’s development anyway but the recent pandemic only spurred the technological revolution more, as limited contact with other people and materials was heavily encouraged. 

It has been projected that the use of robotic welding is only going to increase, so with that in mind, we ask what are its main advantages? 

1. Increase in Productivity 

Generally speaking, a robot is able to process welded components much quicker than a human, specifically around three to five times quicker. Robots also operate continuously and can work for a much longer period of time than a human can. With this increased speed (as robot welding moves quickly between joint positions) and longer period of working time, this system can lead to a much more substantial increase in output. 

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2. Flexibility 

The manual welding process requires a lot of work to be done. Parts need to be swapped out, for example in plastic welding, sites such as Hot Air Tools are dedicated to finding the right equipment for welders to make this swapping process as smooth as possible. 

When it comes to robotic welding, a lot of time can be saved because the necessity of tool changes is eliminated. Grippers are able to grab any part in welding, regardless of the shape of the part or its size. They are then also able to position it on the assembly and hold it in place securely throughout the process. 

3. Safety 

There are many safety risks in welding, such as elongated exposure to toxic gases and fumes, the potential for electric shocks, and flash burns to the eyes. By having robotic welders instead of people, you eliminate that potential risk of harm. There are multiple advancements constantly being made to promote and improve robotic welding safety, all of which have resulted in a reduction in overall injuries. 

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4. Quality of Work 

There is no room for human error in robotic welding. A robot is able to achieve a quality in their product superior to that of any human due to their ability to ensure they are hitting the correct angle, going at the right speed and distance with repeatability of accuracy. There will be no need for any kind of costly rework if robotic welding is used because every single welding joint will be consistently produced to the highest possible quality. 

5. Labor 

In recent years there has been a significant decrease in the number of skilled welders looking for work. An increase in the number of organizations that use robotic welding will be able to overcome this slump. This is because they will be able to reduce the number of hours that are needed to hire and train staff. 


There is no doubt that robotic welding is a change that is going to implement more frequently nationwide and thanks to the above advantages, it is clear to see why. With robotic welding comes an increase in quality, production, safety, and the ability to overcome the shortage of workers in the welding industry. 

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